CL1200大尺寸全自动化锡膏印刷机器人产品规格书

一、CL1200产品结构图
刮刀压力闭环系统附带数显功能
Scraper pressure closed loop system with digital display function
电动支撑平台能够根据PCB版厚度自动调整支撑高度
The electric support platform can automatically adjust the support height according to the thickness of PCB
X、Y、O平面三角校正机采用闭环控制直线电机
X, Y, O plane triangulation machine adopts closed-loop control linear motor
喷淋式清洗可以根据PCB尺寸自动调整加注量和范围
Spray type cleaning can automatically adjust the filling amount and range according to the PCB size
防止喇叭口
Bell mouth
运输导轨为双导轨为保证PCB板的长期一致性和稳定性
The transportation guide rail is double guide rail to ensure the long-term consistency and stability of PCB
一,产品概述:
1, 功能概述:
CL-1200是一款高精度大尺寸印刷机器人(High Precision Auto Paste Printer)。在表面组装工艺生产(SMT)中,用于高精度的钢网印刷或漏版印刷的专用大尺寸生产机器。
Function overview:
The cl-1200 is a High Precision Auto Paste Printer. In the surface assembly process production (SMT), a special large-size production machine for high-precision stencil printing or leak printing.
LED,通讯,液晶电视,机顶盒,家庭影院,车载电子,医疗电力设备,航天航空等产品/设备的生产制造, 和一般电子产品的生产加工。
Application scope:
二、产品规格、技术参数(Specification)
*以下测试数据是在环境温度25摄氏度,60%湿度情况下。
项目 |
|
参数 |
|
重复定位精度(Repeat Position Accuracy) |
±0.01mm |
||
印刷精度(Printing Accuracy) |
±0.025mm |
||
印刷速度/周期(Cycle Time) |
<12s (Exclude Printing & Cleaning) |
||
换线时间(Products Changeover) |
<5Min |
||
钢网尺寸/最小(Screen Stencil Size/Min) |
1300mmX300(标准);730mm X 300mm(选配,需更换导轨压板) |
||
钢网尺寸/最大(Screen Stencil Size/Max) |
1500mm X 750mm |
||
钢网尺寸/厚度(Screen Stencil Size/Thickness) |
20mm ~ 40mm |
||
PCB印刷尺寸/最小(PCB Size/Min) |
80 X 55mm |
||
PCB印刷尺寸/最大(PCB Size/Max) |
1200 X 340mm |
||
PCB印刷尺寸/厚度(PCB Size/Thickness) |
0.6 ~ 6mm(0.6以下的板需配载具) |
||
PCB弯曲度(PCB Warpage Ratio) |
<1%(对角线长度为基准) |
||
底部间隙(Bottom of Board Size) |
15mm |
||
板边缘间隙(Edge of Board Size) |
3mm |
||
传送高度(Transport High) |
900±40mm |
||
传送方向(Transport Direction) |
左-右;右-左;左-左;右-右 |
||
运输速度(Transport Speed) |
50 ~ 1200mm/sec 可编程控制 |
||
PCB的定位
(Board Location) |
支撑方式(Support System) |
磁性顶针/边支持块/柔性自动顶针(选配) |
|
夹紧方式(Clamping System) |
弹性侧夹/Z向压片/真空吸(选配) |
||
印刷头(Print head) |
可编程电控印刷头 |
||
刮刀速度(Scraper Speed ) |
10 ~ 200mm/sec |
||
刮刀压力(Scraper Pressure) |
0~30kg 程序控制(标配)/数显闭环压力反馈(选配) |
||
刮刀角度(Scraper Angle) |
60°(Standard 标准)/55°/45° |
||
刮刀类型(Scraper Type) |
钢刮刀(标配) 胶刮刀、其它类型刮刀需订制 |
||
钢网分离速度(Stencil Separation Speed) |
0.01~125mm/sec可编程三段控制 |
||
清洗方式(Cleaning Method) |
干擦 、湿擦、抽真空(选配)(可编程任意组合) |
||
工作台调整范围(Table Adjustment Range) |
X: ±8mm;Y:±10mm;θ:±2° |
||
影像基准点类型() |
标准几何形状基准点,焊盘/开孔 |
||
摄像机系统(Camera System) |
CCD相机/远心同轴视觉系统/四路独立同轴/环形LED光源 |
||
使用空气(Air Pressure) |
4 ~ 6Kg/cm2 |
||
耗气量(Air Consumption) |
约0.007m³/min |
||
控制方法(Control Method) |
PC Control |
||
电源(Power Supply) |
AC:220±10%,50/60HZ 1Φ 1.5KW |
||
机器外形尺寸(Machine Dimensions) |
2220(W) x 1220(D) X1500(H)mm(去除灯塔高度,参见产品外围尺寸图) |
||
机器重量(Weight) |
Approx:1500Kg |
||
工作环境温度(Operation Temperature) |
-20°C ~ +45°C |
||
工作环境湿度(Operation Humidity) |
30%~60% |